Waterjet cutting is suitable for cutting metals that may be adversely affected by heat. This is particularly important in the aerospace and vehicle industries. Basically, waterjets can process greater metal thicknesses than lasers can, and they can cut more precisely than either plasma or flame jet procedures. This cold-cutting process is also ideal in the manufacture of miniaturised components, thanks to the fine or micro waterjet technology now available. The need for delicate, highly functional workpieces can be met by a positioning accuracy of 0.0025 mm, right down to the tolerance range of +/- 0.01 mm.
Advantages:
Material remains unchanged metallurgically
No heat-affected zones
No material distortion due to heat
No hardening of the material at the edge of the cut
No worrying smoke or vapours given off
Every alloy can be cut
Material
Material thickness
Stainless steel
up to 300 mm
Steel
up to 300 mm
Hastelloy
up to 300 mm
Hardox steel
up to 300 mm
Titanium
up to 350 mm
Example applications:
Aerospace industry Alloys of titanium, aluminium, and Cr-Ni-Co-based alloys, as well as composite materials, as used in airplane and jet engine construction.
Mechanical engineering and plant engineering Gears, castings, assemblies made of stainless steel, copper, aluminium, titanium and stainless metals.
Tool-making Dies, tool parts made of mild steel and tool steel
Precision engineering, medical technology Components for clocks and watches, jewellery, implants, and appliance parts
Materials research Material samples without any structural changes, conventional alloys that are difficult to machine, and new materials
Steel construction Stair elements, building railings and interior constructions
Motorsport Suspension parts, trim parts, economical single-part production, rapid alterations, in high-tech materials too
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